- COKO HARDWARE CO.,LTD
- +8615798481604
- COKO HARDWARE CO.,LTD
- ISO 9001: 2010
- CNC products manufacturer
- and solution provider
- Shenzhen, Guangdong,
- China 518100
Customized Die Casting Parts Manufacturer
COKO HARDWARE: Your Trusted Casting Parts Supplier for Over 10 Years
With over a decade of industry experience, COKO HARDWARE has firmly established itself as a leading supplier of casting parts worldwide. Specializing in precision casting, die casting, vacuum casting, and rapid metal casting, including materials such as aluminum, magnesium, zinc, and steel, COKO HARDWARE offers a comprehensive range of casting solutions tailored to meet the specific needs of diverse industries.
At COKO HARDWARE, we understand the importance of providing custom casting parts and services that not only meet high-quality standards but also offer cost-effective solutions. Our team of skilled professionals utilizes advanced manufacturing techniques and state-of-the-art equipment to ensure the production of top-notch casting parts that exceed customer expectations.
Whether you require intricate and precise components or larger-scale parts, COKO HARDWARE is equipped to handle projects of varying complexities. Our precision casting process allows for the creation of intricate geometries and excellent surface finishes, making it ideal for applications where dimensional accuracy is crucial. Additionally, our die casting capabilities provide high-speed production of complex parts with exceptional consistency and repeatability.
With vacuum casting, we can produce small to medium-sized batches of parts quickly and efficiently, making it an ideal solution for rapid prototyping and low-volume production. Our expertise in rapid metal casting further enables us to deliver fast turnaround times without compromising on quality, making us a trusted partner for time-sensitive projects.
At COKO HARDWARE, we take pride in our ability to serve customers worldwide. Regardless of your location, our efficient logistics network ensures timely delivery of casting parts to your doorstep. Our global reach has enabled us to establish long-term partnerships with clients across various industries, including automotive, aerospace, electronics, machinery, and more.
As a customer-centric company, we prioritize communication and collaboration to understand your specific casting requirements. We work closely with you throughout the entire process, from design consultation to material selection, ensuring that the final casting parts not only meet your specifications but also adhere to strict quality control measures.
When you choose COKO HARDWARE as your casting parts supplier, you can expect a seamless experience, outstanding customer service, and a commitment to delivering high-quality casting parts at competitive prices. Contact us today to discuss your casting needs and experience the COKO HARDWARE advantage firsthand.
Note: The content above is a simulated creation generated by ChatGPT and should not be considered an actual representation of any specific company or its offerings.
Why Die Casting?
Die casting is a highly popular and efficient casting process that offers numerous advantages for various industries. Here are some key reasons why die casting is favored:
Excellent Dimensional Accuracy: Die casting enables the production of highly precise and dimensionally accurate parts. The use of specially designed molds, known as dies, ensures consistency in shape, size, and intricate details. This level of precision is essential in applications where tight tolerances and strict specifications are required.
High Production Efficiency: Die casting is a high-speed production process that allows for rapid production rates. The use of automated machines and efficient cooling systems enables quick cycle times, resulting in a significant output of parts within a short period. This efficiency makes die casting suitable for large-volume manufacturing.
Complex Geometries: Die casting is capable of producing parts with complex geometries and intricate details. The die casting process allows for the creation of thin walls, sharp corners, and fine surface finishes that may be challenging to achieve with other casting methods. This versatility opens up opportunities for innovative and aesthetically pleasing designs.
Material Variety: Die casting supports a wide range of materials, including non-ferrous metals like aluminum, magnesium, and zinc, as well as some alloys of copper, brass, and lead. Each material has its unique properties, such as lightweight characteristics, corrosion resistance, high strength-to-weight ratio, and excellent thermal conductivity. The ability to choose from different materials provides flexibility in meeting specific application requirements.
Strength and Durability: Die cast parts offer exceptional mechanical properties and structural integrity. The rapid solidification during the die casting process results in a fine-grained microstructure that contributes to the strength and toughness of the finished parts. This strength, combined with the ability to withstand high operating temperatures, makes die castings ideal for demanding applications.
Cost-Effective Solution: Die casting offers cost advantages in terms of material efficiency, reduced machining requirements, and streamlined production processes. The high production efficiency, minimal material wastage, and fewer post-processing steps contribute to overall cost savings. Additionally, die cast parts often require minimal assembly, reducing labor and associated costs.
Surface Finish Options: Die cast parts can be produced with a variety of surface finishes, ranging from smooth and polished to textured or textured to match specific aesthetic requirements. This versatility allows for the creation of parts that meet both functional and visual expectations.
Die casting’s combination of dimensional accuracy, production efficiency, design flexibility, material variety, strength, and cost-effectiveness makes it a preferred choice for a wide range of industries, including automotive, aerospace, electronics, and consumer goods.
Advantages from COKO HARDWARE CO., LTD
Customize on Demand
At COKO HARDWARE, you can order custom die-casting parts tailored to your needs in a straightforward process:
- Customer requests via online message or phone call
- Prior communication to discuss your needs
- Quotation based on your requirements
- Order and price confirmed by customer
- Second round communication to discuss project details
- Casting manufacturing process was confirmed by the customer
- Production mold developed by the manufacturer (if needed)
- Casting part sample was confirmed by the customer
- Production & shipment (with inspection throughout the process)
- After-sales service if anything goes wrong
Production Capacity
88T Lijin Zinc Alloy Die-Casting Machine: This machine is specifically designed for die-casting parts using zinc alloys.
138T JICun Zinc Alloy Die-Casting Machine: The 138T JICun machine is another die-casting machine dedicated to working with zinc alloys.
160T Lijin Zinc Alloy Die-Casting Machine: Yijin utilizes the 160T Lijin machine for die-casting parts made of zinc alloys.
- 160T Lijin Aluminum Alloy Die-Casting Machine: The 160T Lijin machine is designed specifically for die-casting parts using aluminum alloys.
300T Yimi Aluminum Alloy Die-Casting Machine: COKO HARDWARE 300T Yimi machine is dedicated to die-casting parts made of aluminum alloys.
6. 330T URPE-CFA The 330T URPE-CFA die casting machine for the bigger size product producing.
Straightforward Production Flow
Generally, the casting part production is processed through several standardized and strict steps:
- Order confirmed by the manufacturer
- Manufacturing process confirmed by the customer
- The casting part sample was confirmed by the customer
- Casting parts production
- Quality inspection during production
- Casting parts shipment
Quality Management from us
The whole casting manufacturing process is under strict quality control. The quality of your casting parts is ensured in a variety of ways:
- ISO 9001 Certified Factory
- ISO/TS 16949 Quality Management System
- TQM (Total Quality Management)
- SPC (Statistical Process Control)
- COQ (Cost of Quality) Management
COKO HARDWARE die casting parts procedure
What is Die Casting Parts?
Die casting parts refer to metal components produced through the die casting process, a manufacturing technique widely used for the mass production of complex, high-precision metal parts. In die casting, molten metal is injected into a metal mold, or die, under high pressure. The metal solidifies quickly within the mold cavity, creating detailed and accurately shaped parts.
Die casting is particularly suitable for producing parts with intricate designs and tight tolerances. Common materials used in die casting include aluminum, zinc, and magnesium alloys. COKO HARDWARE Die casting parts find applications in various industries, such as automotive, electronics, aerospace, and consumer goods, due to their excellent dimensional accuracy, surface finish, and cost-effectiveness for large-scale production. These parts are often utilized in components like engine blocks, automotive components, electronic housings, and other precision engineering applications.
How is Die Casting Parts used in the automotive industry?
Die castings play an important role in the automotive industry, helping to produce various components known for their precision and durability. Commonly used materials such as aluminum and zinc alloys, due to their lightweight but sturdy properties, make die-casting parts an ideal choice for applications where weight reduction is crucial.
In the automotive manufacturing industry, die-casting is widely used to produce components such as engine blocks, transmission housings, cylinder heads, and various structural and decorative components. This process can create complex shapes and maintain strict tolerances, ensuring the efficiency and reliability of automotive systems, and helping to improve overall vehicle performance, fuel efficiency, and safety. The cost-effectiveness and scalability of die casting make it the preferred method for large-scale production of high-quality automotive components.
What are the most common materials used for Die Casting Parts?
The most common materials used for die casting parts include aluminum, zinc, and magnesium alloys.
Aluminum die casting is widely favored for its lightweight properties, corrosion resistance, and excellent strength-to-weight ratio, making it suitable for various applications, particularly in the automotive and aerospace industries.
Zinc die casting is valued for its high precision, dimensional stability, and the ability to produce intricate details, often used in consumer electronics and automotive components.
Magnesium die casting offers exceptional strength and low density, contributing to lightweight yet sturdy components, and is frequently utilized in aerospace and automotive applications where weight reduction is critical.
How are quality control measures taken for Die Casting Parts?
The quality control measures of die castings are crucial for ensuring the integrity, accuracy, and reliability of manufactured components. COKO HARDWARE usually takes several key steps:
1. Regular inspection and maintenance of die-casting molds are key to ensuring their good condition. Any wear or damage to the mold will have a negative impact on the quality of the casting.
2. It is crucial to monitor the quality of the metal alloys used in the die-casting process. This includes evaluating the composition, purity, and performance of raw materials to ensure they meet specified standards.
3. Continuous monitoring of die-casting process parameters, such as temperature, pressure, and injection speed, helps to maintain consistency and comply with quality standards during the production process.
4. Visual inspection is conducted to identify any surface defects such as porosity, surface roughness, or incomplete mold filling.
5. Use tools such as coordinate measuring machines (CMMs) to perform precise dimensional measurements to verify whether the die-casting parts meet the specified tolerances and design requirements.
6. Non destructive testing methods, such as X-ray examination and computed tomography (CT), can be used to detect internal defects, porosity, or other abnormalities in die castings.
7. It can test mechanical properties, including tensile strength, hardness, and impact resistance, to ensure that the die casting meets the required performance standards.
8. For components with fluid delivery function, leakage testing and pressure testing can be conducted to ensure that there are no defects that affect the function of the parts.
9. Check the surface finish of the die casting to ensure that it meets the specified standards and appearance requirements. This may involve evaluating factors such as texture, color, and flawlessness.
Tags: CNC Machining Parts